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Applications

Applications of our building blocks

Typical automation applications built from our modular components. Every application is repeatable, scalable and rapidly deployable — if you're interested in specific reference projects, please contact us directly.

What a NEXOS application is

Not custom construction — configuration.

A NEXOS application is a typical automation use case that we implement using our building blocks. We don't build special machines — we combine proven cells, drives, cobots and tools into a defined configuration. Specific customer projects will be featured under references in the future.

For you, this means: documented configuration instead of custom construction, predictable implementation time, standardized spare parts and software base. Process changes affect the cell configuration — not the entire system.

Your application doesn't fit any of the examples below? That's exactly what the modular system is for. Talk to us — the building blocks stay the same, only the configuration is adapted.

Machine Tending Machine Tending

Machine Tending

Automated loading and unloading of machine tools (CNC, presses, test stations) with cobot cells — 24/7 operation, typical payback in 8-18 months.

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Palletizing & Depalletizing Palletizing & Depalletizing

Palletizing & Depalletizing

Robot-assisted stacking and unstacking of boxes, sacks or workpieces — cobot cell up to ~25 kg, portal solution for higher payloads and cycle times.

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Robot Welding Robot Welding

Robot Welding

Robot-based joining processes (MIG/MAG, spot, laser welding) in NEXOS.Protec safety enclosures — for automotive, mechanical engineering and metalworking.

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Bonding & Dispensing Bonding & Dispensing

Bonding & Dispensing

Precise application of adhesives, sealants and thermal compounds — for structural bonding, potting and gasketing across automotive, electronics and life-science.

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Inspection & Metrology Inspection & Metrology

Inspection & Metrology

Automated visual inspection, dimensional measurement and functional testing — vision systems, CMM handling and end-of-line testing.

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Deburring & Surface Finishing Deburring & Surface Finishing

Deburring & Surface Finishing

Robotic deburring, grinding and polishing — force-controlled with active compensation. For castings, milled parts and welded assemblies.

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Screwdriving & Fastening Screwdriving & Fastening

Screwdriving & Fastening

Robotic torque-controlled screwdriving and fastening — for assembly of electronics, consumer goods and mechanical products with documented process quality.

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Coating & Painting Coating & Painting

Coating & Painting

Automated spray coating and painting — for metal, plastic and composite parts in ATEX-compliant enclosures.

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Sorting & Bin Picking Sorting & Bin Picking

Sorting & Bin Picking

Vision-based picking of randomly oriented parts from bins — CAD-matching and deep-learning approaches for high-mix scenarios.

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Firefighting & BOS Operations Firefighting & BOS Operations

Firefighting & BOS Operations

Autonomous UGV platforms for fire brigades and emergency services — reconnaissance in danger zones, water cannon carriers and firefighting support in difficult terrain.

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Asset Inspection Asset Inspection

Asset Inspection

Autonomous inspection of critical infrastructure — thermography, gas detection and visual inspection with mobile platforms and modular sensor payloads.

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Perimeter & Object Surveillance Perimeter & Object Surveillance

Perimeter & Object Surveillance

24/7 patrol of industrial sites, substations and data centres — mobile PALLAS platforms with AI anomaly detection and live video to the control room.

Details
Your application isn't listed?

Talk to us — we'll configure your solution from the same building blocks.

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