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NEXOS.Protec

Structural base for NEXOS.Cube — frame, base, safety enclosure, doors. Protec230V as standard, Protec120 as connecting profile — optionally also as linear axis for small cobots or industrial robots.

NEXOS.Protec is our own developed range of aluminium extrusion profiles — the structural base for all modular NEXOS automation solutions. From small robot tables to heavy portal constructions, from cell enclosures to linear axes: the profiles form the underlying structure.

Three profile variants

One common system logic, three sizes and shapes for different load classes and use cases:

NEXOS.Protec120 aluminium extrusion profile, cross-section with T-slot channels NEXOS.Protec120

NEXOS.Protec120

Compact profile with multiple T-slot channels. Connecting profile for NEXOS.Cube and basis of the NEXOS.LinX120 compact axis — for tight installation spaces and light to medium loads.

NEXOS.Protec230 aluminium extrusion profile, cross-section with symmetrical X-chambers NEXOS.Protec230

NEXOS.Protec230

Load-bearing profile with symmetrical X-chambers for structural frames. Basis of NEXOS.LinDrive standard axes (LinX230).

NEXOS.Protec230V trapezoidal aluminium extrusion profile, cross-section with three inner chambers NEXOS.Protec230V

NEXOS.Protec230V

Trapezoidal V-profile with three inner chambers. Standard profile for NEXOS.Cube — frame, base, safety enclosure, doors, as well as portal constructions and custom builds.

Manufacturing and system logic

  • Self-developed — profile cross-sections are designed in-house with clear requirements for stiffness, weight and T-slot accessibility.
  • Extrusion without post-processing — precision directly from the press. No machining required, reducing cost and lead time.
  • Anodized surface — corrosion-resistant, scratch-resistant, aesthetically industrial.
  • T-slot standard — compatible with market-standard accessory systems (standard T-nuts, brackets, connectors).
  • Delivery in standard lengths (up to 6 m) or custom cut — including drilling, threading and end machining to drawing.

Use in the NEXOS ecosystem

  • Structural base for NEXOS.Cube — frame, base, safety enclosure, doors. Protec230V as standard, Protec120 as connecting profile — optionally also as linear axis for small cobots or industrial robots.
  • Profile for NEXOS.LinDrive — Protec120 as LinX120 compact axis, Protec230 for LinX230 axes. LinX600 uses machined aluminium plates instead of extrusion profiles.
  • Portal and gantry structures for NEXOS.Motion — free combination of all variants for application-specific portal kinematics.
  • Channels for NEXOS.LED inlays — the T-slots also serve as receptacles for lighting and status modules.
  • Custom constructions — test benches, conveyor systems, fixtures and jigs — wherever a rigid, re-mountable aluminium construction is needed.

Why NEXOS.Protec instead of standard aluminium profiles

  • Optimized for our ecosystem — profile cross-sections are designed for the typical loads of robot cells and gantries. Stiffness and T-slot accessibility where needed.
  • System security — as the manufacturer of our own profiles, we know supply chains, batches and tolerances. No issues with discontinued market profiles or supply bottlenecks from third-party suppliers.
  • Compatible with the open standard — commercial accessories (T-nuts, brackets, cable ducts) still fit directly into the T-slots.
  • Made in Europe — development and design in Bavaria, extrusion manufacturing by Thöni Industriebetriebe in Innsbruck (Austria). Short delivery paths in the DACH region, established aluminium extrusion partner, plannable capacities.

Configuration to drawing, cut-to-length and end machining: Contact us directly.

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